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1223/33
1225/35
1227/37
MultiMode™
MOTOR CONTROLLERS
© 2000 CURTIS INSTRUMENTS, INC.
DESIGN OF CURTIS PMC 1200 SERIES
CONTROLLERS PROTECTED BY U.S.
PATENT NO. 4626750.
MANUAL
1223/33, 1225/35, 1227/37 Manual
p/n 16879, Rev. B: September 2000
CURTIS PMC
235 East Airway Boulevard
Livermore, California 94568 USA
Tel: 925-961-1088
Fax: 925-961-1099
www.curtisinst.com
Vue de la page 0
1 2 3 4 5 6 ... 92 93

Résumé du contenu

Page 1 - CURTIS PMC

1223/331225/351227/37MultiMode™MOTOR CONTROLLERS© 2000 CURTIS INSTRUMENTS, INC.DESIGN OF CURTIS PMC 1200 SERIESCONTROLLERS PROTECTED BY U.S.PATENT NO.

Page 2 - ADDITIONAL OFFICES

Curtis PMC 1223/33, 1225/35, 1227/37 Manual3✓ Current limited brake driver protects the controller from shorts in the brakeor its wiring; this low sid

Page 3 - CONTENTS

Curtis PMC 1223/33, 1225/35, 1227/37 Manual4Table 1 MODEL COMPARISON CHARTMultiMode™Analog ModelsMicroprocessor-Based Models1208 1203A 1213 1223/33 12

Page 4

Curtis PMC 1223/33, 1225/35, 1227/37 Manual5INSTALLATION AND WIRINGInstallation and wiring instructions are presented separately for the 1223/33contro

Page 5

Curtis PMC 1223/33, 1225/35, 1227/37 Manual62 — INSTALLATION & WIRING: 1223/33 Controllers1223/33 CONTROLLERS1223/33 InstallationThe controller ca

Page 6

Curtis PMC 1223/33, 1225/35, 1227/37 Manual7Although not usually necessary, a thermal joint compound can be used toimprove heat conduction from the he

Page 7

Curtis PMC 1223/33, 1225/35, 1227/37 Manual82 — INSTALLATION & WIRING: 1223/33 Controllers1223/33 Wiring ConfigurationsThe 1223/33 controller can

Page 8 - OVERVIEW

Curtis PMC 1223/33, 1225/35, 1227/37 Manual92 — INSTALLATION & WIRING: 1223/33 ControllersWith momentary switchesTypical wiring for the 1223/33 co

Page 9 - More Features

Curtis PMC 1223/33, 1225/35, 1227/37 Manual101225/35 CONTROLLERS1225/35 InstallationThe outline and mounting hole dimensions for the 1225/35 controlle

Page 10 - 1 — OVERVIEW

Curtis PMC 1223/33, 1225/35, 1227/37 Manual111225/35 Low Current ConnectionsA 16-pin low current connector provides the low current logic control conn

Page 11

Curtis PMC 1223/33, 1225/35, 1227/37 Manual121225/35 Wiring ConfigurationsThe 1225/35 controller can be configured to work with either on/off or momen-

Page 12 - INSTALLATION AND WIRING

1223/33, 1225/35, 1227/37 Manualp/n 16879, Rev. B: September 2000© 2000 CURTIS INSTRUMENTS, INC.This electronic version of the 1223/33, 1225/35, 1227/

Page 13 - Fig. 2 Mounting

Curtis PMC 1223/33, 1225/35, 1227/37 Manual13With momentary switchesTypical wiring for the 1225/35 controller with momentary switches ispresented in F

Page 14 - 1223/33 Controllers

Curtis PMC 1223/33, 1225/35, 1227/37 Manual141227/37 CONTROLLERS1227/37 InstallationThe 1227/37 controller can be mounted in any position, but the loc

Page 15 - With on/off switches

Curtis PMC 1223/33, 1225/35, 1227/37 Manual151227/37 Low Current ConnectionsA 16-pin low current connector provides the low current logic control conn

Page 16 - With momentary switches

Curtis PMC 1223/33, 1225/35, 1227/37 Manual162 — INSTALLATION & WIRING: 1227/37 Controllers1227/37 Wiring ConfigurationsThe 1227/37 controller can

Page 17 - Mounting

Curtis PMC 1223/33, 1225/35, 1227/37 Manual17the power enable function is performed by the keyswitch and a power enableswitch is not used.With momenta

Page 18 - 16 15 14 13 12 11 10 9

Curtis PMC 1223/33, 1225/35, 1227/37 Manual182 — INSTALLATION & WIRING: ThrottleTHROTTLE WIRINGThe 1223/33, 1225/35, and 1227/37 controllers are p

Page 19

Curtis PMC 1223/33, 1225/35, 1227/37 Manual192 — INSTALLATION & WIRING: ThrottleFig. 11 Wiring for 0–5Vthrottle.4.7kΩ, 0.25W+-B-16 15 14 13 12 11

Page 20

Curtis PMC 1223/33, 1225/35, 1227/37 Manual20Curtis ET-XXX Electronic ThrottleThe recommended wiring for the Curtis ET-XXX electronic throttle is show

Page 21 - 1227/37 Controllers

Curtis PMC 1223/33, 1225/35, 1227/37 Manual21Speed Limit PotA speed limit pot allows the operator to adjust the speed of the vehicle at fullthrottle.

Page 22 - 16") bolts

Curtis PMC 1223/33, 1225/35, 1227/37 Manual222 — INSTALLATION & WIRING: ThrottleThe speed limit pot also limits the vehicle’s reverse speed. Rever

Page 23

Curtis PMC 1223/33, 1225/35, 1227/37 Manual iiiCONTENTS1. OVERVIEW ... 12. INSTALL

Page 24

Curtis PMC 1223/33, 1225/35, 1227/37 Manual23AUXILIARY DRIVER OUTPUT OPTIONSProgram 1The program 1 parameter configures a low side driver output at Pin

Page 25 - 0–5V Throttle

Curtis PMC 1223/33, 1225/35, 1227/37 Manual24SWITCHES AND OTHER HARDWAREControl SwitchesThe control switches must be sized to handle a minimum 150 mA

Page 26 - Wiring for 0–5V

Curtis PMC 1223/33, 1225/35, 1227/37 Manual25Brake Release Switch (Brake Coil Disable Switch)If a brake release lever is used to release the electroma

Page 27 - ET-XXX electronic throttle

Curtis PMC 1223/33, 1225/35, 1227/37 Manual262 — INSTALLATION & WIRING: Switches, etc.If momentary switches are being used, the controller will dr

Page 28 - Speed Limit Pot

Curtis PMC 1223/33, 1225/35, 1227/37 Manual273 — PROGRAMMABLE PARAMETERSPROGRAMMABLE PARAMETERSThe 1223/33, 1225/35, and 1227/37 controllers have a nu

Page 29

Curtis PMC 1223/33, 1225/35, 1227/37 Manual283 — PROGRAMMABLE PARAMETERSThe programmable parameters are described in the following order. Theyare list

Page 30 - Emerg. Reverse

Curtis PMC 1223/33, 1225/35, 1227/37 Manual293 — PROGRAMMABLE PARAMETERSM1 ACCEL RATE [default access: User]M2 ACCEL RATE [default access: User]The ac

Page 31 - Switches, etc

Curtis PMC 1223/33, 1225/35, 1227/37 Manual303 — PROGRAMMABLE PARAMETERSM1 MAX SPEED [default access: OEM]M2 MAX SPEED [default access: OEM]The maximu

Page 32 - Fig. 16 Wiring to inhibit

Curtis PMC 1223/33, 1225/35, 1227/37 Manual313 — PROGRAMMABLE PARAMETERSa speed limit pot is not used, the minimum speed parameter defines the maximumc

Page 33 - Circuitry Protection Devices

Curtis PMC 1223/33, 1225/35, 1227/37 Manual323 — PROGRAMMABLE PARAMETERSFig. 19 Example ofreverse speed curve withthe speed limit pot in itsmaximum sp

Page 34 - PROGRAMMABLE PARAMETERS

Curtis PMC 1223/33, 1225/35, 1227/37 Manual ivCONTENTSDirection Input Type ... 34Throttle Autocalibratio

Page 35 - 3 — PROGRAMMABLE PARAMETERS

Curtis PMC 1223/33, 1225/35, 1227/37 Manual333 — PROGRAMMABLE PARAMETERS☞CAUTIONThrottle ParametersIt is strongly recommended that the throttle type a

Page 36

Curtis PMC 1223/33, 1225/35, 1227/37 Manual343 — PROGRAMMABLE PARAMETERSDIRECTION [default access: OEM]The direction input type defines how the contro

Page 37 - (set at 60%)

Curtis PMC 1223/33, 1225/35, 1227/37 Manual35THRTL AUTOCAL [default access: OEM]The throttle autocalibration parameter provides a means of easily and

Page 38 - Examples of

Curtis PMC 1223/33, 1225/35, 1227/37 Manual363 — PROGRAMMABLE PARAMETERSTHRTL DEADBAND [default access: OEM]The throttle deadband parameter defines the

Page 39 - PWM OUTPUT (percent)

Curtis PMC 1223/33, 1225/35, 1227/37 Manual37values shown in Figure 20 will hold true for any potentiometer value within theallowed 4.5 kΩ to 7.0 kΩ r

Page 40

Curtis PMC 1223/33, 1225/35, 1227/37 Manual383 — PROGRAMMABLE PARAMETERSthrottle is used, the throttle gain parameter sets the pot wiper resistance re

Page 41

Curtis PMC 1223/33, 1225/35, 1227/37 Manual393 — PROGRAMMABLE PARAMETERSChanging either the maximum speed setting or the creep speed settingchanges th

Page 42

Curtis PMC 1223/33, 1225/35, 1227/37 Manual403 — PROGRAMMABLE PARAMETERS35% PWM output at half throttle (halfway between 10% and 60%). The 30%ramp sha

Page 43

Curtis PMC 1223/33, 1225/35, 1227/37 Manual413 — PROGRAMMABLE PARAMETERSOutput Driver ParametersPROGRAM 1 [default access: OEM]The program 1 parameter

Page 44

Curtis PMC 1223/33, 1225/35, 1227/37 Manual423 — PROGRAMMABLE PARAMETERSPROGRAM 2 [default access: OEM] (123X models only)The program 2 parameter confi

Page 45 - (throttle map) for control

Curtis PMC 1223/33, 1225/35, 1227/37 Manual vFIGURESFIG. 1: Curtis PMC 1221, 1225, and 1227electronic motor controllers, withhandheld 1307 programmer

Page 46

Curtis PMC 1223/33, 1225/35, 1227/37 Manual43PROGRAM 4 [default access: OEM]The brake holding voltage parameter allows selection of a voltage less tha

Page 47

Curtis PMC 1223/33, 1225/35, 1227/37 Manual443 — PROGRAMMABLE PARAMETERSOther ParametersM1 IR COEFF [default access: OEM]M2 IR COEFF [default access:

Page 48

Curtis PMC 1223/33, 1225/35, 1227/37 Manual454 — OEM-SPECIFIED, FACTORY-SET PARAMETERS4OEM-SPECIFIED PARAMETERS(SET AT FACTORY)In addition to the prog

Page 49

Curtis PMC 1223/33, 1225/35, 1227/37 Manual46controller responds as if the speed limit pot is at its minimum speed position) untilthe wiper wiring is

Page 50

Curtis PMC 1223/33, 1225/35, 1227/37 Manual47“Drive,” the controller will limit the vehicle’s maximum speed to the specifiedemergency reverse speed reg

Page 51

Curtis PMC 1223/33, 1225/35, 1227/37 Manual48KEY OFF DECELThe key off decel function decelerates the vehicle to zero speed per the specifieddeceleratio

Page 52 - OEM-SPECIFIED PARAMETERS

Curtis PMC 1223/33, 1225/35, 1227/37 Manual495 — INSTALLATION CHECKOUT5☞CAUTIONINSTALLATION CHECKOUTBefore operating the vehicle, carefully complete t

Page 53 - NOTE: Attempts to

Curtis PMC 1223/33, 1225/35, 1227/37 Manual505 — INSTALLATION CHECKOUTthrottle and motor. The motor should run proportionally faster withincreasing th

Page 54 - ➤ Momentary or On/Off

Curtis PMC 1223/33, 1225/35, 1227/37 Manual515 — INSTALLATION CHECKOUTFig. 25 Bench test setupfor verifying and adjustingthe controller’s parameters.8

Page 55

Curtis PMC 1223/33, 1225/35, 1227/37 Manual526 — PROGRAMMER OPERATION6PROGRAMMER OPERATIONThe universal 1307 Curtis PMC handheld programmer (optional)

Page 56 - INSTALLATION CHECKOUT

Curtis PMC 1223/33, 1225/35, 1227/37 Manual viFIGURESFIG. 17: Examples of speed curves with the speed limit potin its maximum speed position ...

Page 57 - 5 — INSTALLATION CHECKOUT

Curtis PMC 1223/33, 1225/35, 1227/37 Manual53The programmer is operated via an 8-key keypad. Three keys select operatingmodes (Program, Test, Diagnost

Page 58 - Bench test setup

Curtis PMC 1223/33, 1225/35, 1227/37 Manual54The two CHANGE VALUE arrow keys are used to increase or decrease the value of aselected menu item. Like t

Page 59 - PROGRAMMER OPERATION

Curtis PMC 1223/33, 1225/35, 1227/37 Manual556 — PROGRAMMER OPERATIONTESTDIAGNOSTICSPROGRAMMORE INFO*Some parameters on some controllers have dependen

Page 60 - DISPLAY arrow keys

Curtis PMC 1223/33, 1225/35, 1227/37 Manual56To access the Special Program mode, first press the MORE INFO key. Then,while continuing to hold the MORE

Page 61 - 6 — PROGRAMMER OPERATION

Curtis PMC 1223/33, 1225/35, 1227/37 Manual57PEACE-OF-MIND PROGRAMMINGEach time the programmer is connected to the controller, it acquires all thecont

Page 62

Curtis PMC 1223/33, 1225/35, 1227/37 Manual586 — PROGRAMMER OPERATIONPROGRAMMER MENUSItems are listed for each menu in the order they appear in the ac

Page 63

Curtis PMC 1223/33, 1225/35, 1227/37 Manual596 — PROGRAMMER OPERATIONProgram Menu Notes(For more detail on these options, see Section 3: Programmable

Page 64 - Programmer Self Test

Curtis PMC 1223/33, 1225/35, 1227/37 Manual606 — PROGRAMMER OPERATION***Test Menu(not all items available on all controllers)THROTTLE %Throttle readin

Page 65 - Program Menu

Curtis PMC 1223/33, 1225/35, 1227/37 Manual616 — PROGRAMMER OPERATIONDiagnostics and Special Diagnostics “Menu”This is not a menu as such, but simply

Page 66 - Program Menu Notes

Curtis PMC 1223/33, 1225/35, 1227/37 Manual627 — DIAGNOSTICS & TROUBLESHOOTING7DIAGNOSTICS AND TROUBLESHOOTINGThe 1223/33, 1225/35, and 1227/37 co

Page 67 - Special Program Menu

Curtis PMC 1223/33, 1225/35, 1227/37 Manual viiTABLESTABLE 1: Model comparison chart ... 4TABLE 2: Th

Page 68

Curtis PMC 1223/33, 1225/35, 1227/37 Manual637 — DIAGNOSTICS & TROUBLESHOOTINGTable 8 TROUBLESHOOTING CHARTLED PROGRAMMERCODE LCD DISPLAYEXPLANATI

Page 69

Curtis PMC 1223/33, 1225/35, 1227/37 Manual647 — DIAGNOSTICS & TROUBLESHOOTINGLED DIAGNOSTICSDuring normal operation, with no faults present, the

Page 70

Curtis PMC 1223/33, 1225/35, 1227/37 Manual65Refer to the troubleshooting chart (Table 8) for suggestions about possiblecauses of the various faults.S

Page 71 - LED CODES EXPLANATION

Curtis PMC 1223/33, 1225/35, 1227/37 Manual668 — MAINTENANCEMAINTENANCEThere are no user serviceable parts in the Curtis PMC 1223/33, 1225/35, and1227

Page 72

Curtis PMC 1223/33, 1225/35, 1227/37 Manual678 — MAINTENANCEdiagnostic history file was cleared. The faults may be intermittent faults, faultscaused by

Page 73 - MAINTENANCE

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-1APPENDIX A: GLOSSARYAPPENDIX AGLOSSARY OF FEATURES AND FUNCTIONSAcceleration rateThe acceleration rate

Page 74 - 8 — MAINTENANCE

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-2APPENDIX A: GLOSSARYAuxiliary driver: “Program 1”The program 1 driver is a short-circuit-protected low

Page 75 - APPENDIX A

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-3APPENDIX A: GLOSSARYCurrent limitingCurtis PMC controllers limit the motor current to a preset maximum.

Page 76 - APPENDIX A: GLOSSARY

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-4APPENDIX A: GLOSSARYthrottle is selected. However, repeatedly pressing the BB switch will reactivate th

Page 77

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-5APPENDIX A: GLOSSARYFault recordingFault events are recorded in the controller’s memory. Multiple occur

Page 78

Curtis PMC 1223/33, 1225/35, 1227/37 Manual11 — OVERVIEWOVERVIEWCurtis PMC 1223/33, 1225/35, and 1227/37 MultiMode™ controllers areprogrammable perman

Page 79

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-6APPENDIX A: GLOSSARYHPD lockout (procedural/wiring fault)After 5 seconds of a continuous HPD fault, dri

Page 80

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-7APPENDIX A: GLOSSARYLEDsThe 1223/33, 1225/35, and 1227/37 controllers allow for the use of LightEmittin

Page 81

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-8APPENDIX A: GLOSSARYMultiMode™The MultiMode™ feature of these controllers allows the vehicle to be oper

Page 82

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-9APPENDIX A: GLOSSARYcommands are received. Normal operation resumes when the throttle is moved.If the t

Page 83

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-10APPENDIX A: GLOSSARYnetic brake mechanically released. The controller, even if it is powered off andth

Page 84

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-11APPENDIX A: GLOSSARYSmooth, stepless operationLike all Curtis PMC 1200 Series controllers, 1223/33, 12

Page 85

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-12APPENDIX A: GLOSSARYcurrent limit value as the controller’s power section heats up. Variations of up t

Page 86

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-13APPENDIX A: GLOSSARYThrottle fault protection5kΩ, 3-wire potentiometer throttleFor 5kΩ, 3-wire potenti

Page 87

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-14APPENDIX A: GLOSSARYThrottle typesThe controller can be programmed to accept wigwag or single-ended si

Page 88

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-15APPENDIX A: GLOSSARYAPPENDIX BTHROTTLE MOUNTING DIMENSIONSFig. B-1 Mountingdimensions,Curtis PMC stand

Page 89 - APPENDIX B

Curtis PMC 1223/33, 1225/35, 1227/37 Manual21 — OVERVIEWLike all Curtis PMC motor controllers, this family offers superior operatorcontrol of the vehi

Page 90 - APPENDIX B: THROTTLES

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-16APPENDIX A: GLOSSARYFig. B-4 Mountingdimensions,Curtis electronic throttle(ET series).Fig. B-3 Curtis

Page 91 - APPENDIX C

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-17APPENDIX A: GLOSSARYAPPENDIX CSPECIFICATIONSNOMINAL*VOLTAGE UNDER-BATTERY CURRENT 1 MIN 1 HOUR DROP VO

Page 92 - APPENDIX C: SPECIFICATIONS

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-18APPENDIX A: GLOSSARYTable C-2 SPECIFICATIONS: 1225/35 CONTROLLERSNominal input voltage 24 V and 36 VPW

Page 93

Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-19APPENDIX A: GLOSSARYTable C-3 SPECIFICATIONS: 1227/37 CONTROLLERSNominal input voltage 24 V, 36 V, and

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