1223/331225/351227/37MultiMode™MOTOR CONTROLLERS© 2000 CURTIS INSTRUMENTS, INC.DESIGN OF CURTIS PMC 1200 SERIESCONTROLLERS PROTECTED BY U.S.PATENT NO.
Curtis PMC 1223/33, 1225/35, 1227/37 Manual3✓ Current limited brake driver protects the controller from shorts in the brakeor its wiring; this low sid
Curtis PMC 1223/33, 1225/35, 1227/37 Manual4Table 1 MODEL COMPARISON CHARTMultiMode™Analog ModelsMicroprocessor-Based Models1208 1203A 1213 1223/33 12
Curtis PMC 1223/33, 1225/35, 1227/37 Manual5INSTALLATION AND WIRINGInstallation and wiring instructions are presented separately for the 1223/33contro
Curtis PMC 1223/33, 1225/35, 1227/37 Manual62 — INSTALLATION & WIRING: 1223/33 Controllers1223/33 CONTROLLERS1223/33 InstallationThe controller ca
Curtis PMC 1223/33, 1225/35, 1227/37 Manual7Although not usually necessary, a thermal joint compound can be used toimprove heat conduction from the he
Curtis PMC 1223/33, 1225/35, 1227/37 Manual82 — INSTALLATION & WIRING: 1223/33 Controllers1223/33 Wiring ConfigurationsThe 1223/33 controller can
Curtis PMC 1223/33, 1225/35, 1227/37 Manual92 — INSTALLATION & WIRING: 1223/33 ControllersWith momentary switchesTypical wiring for the 1223/33 co
Curtis PMC 1223/33, 1225/35, 1227/37 Manual101225/35 CONTROLLERS1225/35 InstallationThe outline and mounting hole dimensions for the 1225/35 controlle
Curtis PMC 1223/33, 1225/35, 1227/37 Manual111225/35 Low Current ConnectionsA 16-pin low current connector provides the low current logic control conn
Curtis PMC 1223/33, 1225/35, 1227/37 Manual121225/35 Wiring ConfigurationsThe 1225/35 controller can be configured to work with either on/off or momen-
1223/33, 1225/35, 1227/37 Manualp/n 16879, Rev. B: September 2000© 2000 CURTIS INSTRUMENTS, INC.This electronic version of the 1223/33, 1225/35, 1227/
Curtis PMC 1223/33, 1225/35, 1227/37 Manual13With momentary switchesTypical wiring for the 1225/35 controller with momentary switches ispresented in F
Curtis PMC 1223/33, 1225/35, 1227/37 Manual141227/37 CONTROLLERS1227/37 InstallationThe 1227/37 controller can be mounted in any position, but the loc
Curtis PMC 1223/33, 1225/35, 1227/37 Manual151227/37 Low Current ConnectionsA 16-pin low current connector provides the low current logic control conn
Curtis PMC 1223/33, 1225/35, 1227/37 Manual162 — INSTALLATION & WIRING: 1227/37 Controllers1227/37 Wiring ConfigurationsThe 1227/37 controller can
Curtis PMC 1223/33, 1225/35, 1227/37 Manual17the power enable function is performed by the keyswitch and a power enableswitch is not used.With momenta
Curtis PMC 1223/33, 1225/35, 1227/37 Manual182 — INSTALLATION & WIRING: ThrottleTHROTTLE WIRINGThe 1223/33, 1225/35, and 1227/37 controllers are p
Curtis PMC 1223/33, 1225/35, 1227/37 Manual192 — INSTALLATION & WIRING: ThrottleFig. 11 Wiring for 0–5Vthrottle.4.7kΩ, 0.25W+-B-16 15 14 13 12 11
Curtis PMC 1223/33, 1225/35, 1227/37 Manual20Curtis ET-XXX Electronic ThrottleThe recommended wiring for the Curtis ET-XXX electronic throttle is show
Curtis PMC 1223/33, 1225/35, 1227/37 Manual21Speed Limit PotA speed limit pot allows the operator to adjust the speed of the vehicle at fullthrottle.
Curtis PMC 1223/33, 1225/35, 1227/37 Manual222 — INSTALLATION & WIRING: ThrottleThe speed limit pot also limits the vehicle’s reverse speed. Rever
Curtis PMC 1223/33, 1225/35, 1227/37 Manual iiiCONTENTS1. OVERVIEW ... 12. INSTALL
Curtis PMC 1223/33, 1225/35, 1227/37 Manual23AUXILIARY DRIVER OUTPUT OPTIONSProgram 1The program 1 parameter configures a low side driver output at Pin
Curtis PMC 1223/33, 1225/35, 1227/37 Manual24SWITCHES AND OTHER HARDWAREControl SwitchesThe control switches must be sized to handle a minimum 150 mA
Curtis PMC 1223/33, 1225/35, 1227/37 Manual25Brake Release Switch (Brake Coil Disable Switch)If a brake release lever is used to release the electroma
Curtis PMC 1223/33, 1225/35, 1227/37 Manual262 — INSTALLATION & WIRING: Switches, etc.If momentary switches are being used, the controller will dr
Curtis PMC 1223/33, 1225/35, 1227/37 Manual273 — PROGRAMMABLE PARAMETERSPROGRAMMABLE PARAMETERSThe 1223/33, 1225/35, and 1227/37 controllers have a nu
Curtis PMC 1223/33, 1225/35, 1227/37 Manual283 — PROGRAMMABLE PARAMETERSThe programmable parameters are described in the following order. Theyare list
Curtis PMC 1223/33, 1225/35, 1227/37 Manual293 — PROGRAMMABLE PARAMETERSM1 ACCEL RATE [default access: User]M2 ACCEL RATE [default access: User]The ac
Curtis PMC 1223/33, 1225/35, 1227/37 Manual303 — PROGRAMMABLE PARAMETERSM1 MAX SPEED [default access: OEM]M2 MAX SPEED [default access: OEM]The maximu
Curtis PMC 1223/33, 1225/35, 1227/37 Manual313 — PROGRAMMABLE PARAMETERSa speed limit pot is not used, the minimum speed parameter defines the maximumc
Curtis PMC 1223/33, 1225/35, 1227/37 Manual323 — PROGRAMMABLE PARAMETERSFig. 19 Example ofreverse speed curve withthe speed limit pot in itsmaximum sp
Curtis PMC 1223/33, 1225/35, 1227/37 Manual ivCONTENTSDirection Input Type ... 34Throttle Autocalibratio
Curtis PMC 1223/33, 1225/35, 1227/37 Manual333 — PROGRAMMABLE PARAMETERS☞CAUTIONThrottle ParametersIt is strongly recommended that the throttle type a
Curtis PMC 1223/33, 1225/35, 1227/37 Manual343 — PROGRAMMABLE PARAMETERSDIRECTION [default access: OEM]The direction input type defines how the contro
Curtis PMC 1223/33, 1225/35, 1227/37 Manual35THRTL AUTOCAL [default access: OEM]The throttle autocalibration parameter provides a means of easily and
Curtis PMC 1223/33, 1225/35, 1227/37 Manual363 — PROGRAMMABLE PARAMETERSTHRTL DEADBAND [default access: OEM]The throttle deadband parameter defines the
Curtis PMC 1223/33, 1225/35, 1227/37 Manual37values shown in Figure 20 will hold true for any potentiometer value within theallowed 4.5 kΩ to 7.0 kΩ r
Curtis PMC 1223/33, 1225/35, 1227/37 Manual383 — PROGRAMMABLE PARAMETERSthrottle is used, the throttle gain parameter sets the pot wiper resistance re
Curtis PMC 1223/33, 1225/35, 1227/37 Manual393 — PROGRAMMABLE PARAMETERSChanging either the maximum speed setting or the creep speed settingchanges th
Curtis PMC 1223/33, 1225/35, 1227/37 Manual403 — PROGRAMMABLE PARAMETERS35% PWM output at half throttle (halfway between 10% and 60%). The 30%ramp sha
Curtis PMC 1223/33, 1225/35, 1227/37 Manual413 — PROGRAMMABLE PARAMETERSOutput Driver ParametersPROGRAM 1 [default access: OEM]The program 1 parameter
Curtis PMC 1223/33, 1225/35, 1227/37 Manual423 — PROGRAMMABLE PARAMETERSPROGRAM 2 [default access: OEM] (123X models only)The program 2 parameter confi
Curtis PMC 1223/33, 1225/35, 1227/37 Manual vFIGURESFIG. 1: Curtis PMC 1221, 1225, and 1227electronic motor controllers, withhandheld 1307 programmer
Curtis PMC 1223/33, 1225/35, 1227/37 Manual43PROGRAM 4 [default access: OEM]The brake holding voltage parameter allows selection of a voltage less tha
Curtis PMC 1223/33, 1225/35, 1227/37 Manual443 — PROGRAMMABLE PARAMETERSOther ParametersM1 IR COEFF [default access: OEM]M2 IR COEFF [default access:
Curtis PMC 1223/33, 1225/35, 1227/37 Manual454 — OEM-SPECIFIED, FACTORY-SET PARAMETERS4OEM-SPECIFIED PARAMETERS(SET AT FACTORY)In addition to the prog
Curtis PMC 1223/33, 1225/35, 1227/37 Manual46controller responds as if the speed limit pot is at its minimum speed position) untilthe wiper wiring is
Curtis PMC 1223/33, 1225/35, 1227/37 Manual47“Drive,” the controller will limit the vehicle’s maximum speed to the specifiedemergency reverse speed reg
Curtis PMC 1223/33, 1225/35, 1227/37 Manual48KEY OFF DECELThe key off decel function decelerates the vehicle to zero speed per the specifieddeceleratio
Curtis PMC 1223/33, 1225/35, 1227/37 Manual495 — INSTALLATION CHECKOUT5☞CAUTIONINSTALLATION CHECKOUTBefore operating the vehicle, carefully complete t
Curtis PMC 1223/33, 1225/35, 1227/37 Manual505 — INSTALLATION CHECKOUTthrottle and motor. The motor should run proportionally faster withincreasing th
Curtis PMC 1223/33, 1225/35, 1227/37 Manual515 — INSTALLATION CHECKOUTFig. 25 Bench test setupfor verifying and adjustingthe controller’s parameters.8
Curtis PMC 1223/33, 1225/35, 1227/37 Manual526 — PROGRAMMER OPERATION6PROGRAMMER OPERATIONThe universal 1307 Curtis PMC handheld programmer (optional)
Curtis PMC 1223/33, 1225/35, 1227/37 Manual viFIGURESFIG. 17: Examples of speed curves with the speed limit potin its maximum speed position ...
Curtis PMC 1223/33, 1225/35, 1227/37 Manual53The programmer is operated via an 8-key keypad. Three keys select operatingmodes (Program, Test, Diagnost
Curtis PMC 1223/33, 1225/35, 1227/37 Manual54The two CHANGE VALUE arrow keys are used to increase or decrease the value of aselected menu item. Like t
Curtis PMC 1223/33, 1225/35, 1227/37 Manual556 — PROGRAMMER OPERATIONTESTDIAGNOSTICSPROGRAMMORE INFO*Some parameters on some controllers have dependen
Curtis PMC 1223/33, 1225/35, 1227/37 Manual56To access the Special Program mode, first press the MORE INFO key. Then,while continuing to hold the MORE
Curtis PMC 1223/33, 1225/35, 1227/37 Manual57PEACE-OF-MIND PROGRAMMINGEach time the programmer is connected to the controller, it acquires all thecont
Curtis PMC 1223/33, 1225/35, 1227/37 Manual586 — PROGRAMMER OPERATIONPROGRAMMER MENUSItems are listed for each menu in the order they appear in the ac
Curtis PMC 1223/33, 1225/35, 1227/37 Manual596 — PROGRAMMER OPERATIONProgram Menu Notes(For more detail on these options, see Section 3: Programmable
Curtis PMC 1223/33, 1225/35, 1227/37 Manual606 — PROGRAMMER OPERATION***Test Menu(not all items available on all controllers)THROTTLE %Throttle readin
Curtis PMC 1223/33, 1225/35, 1227/37 Manual616 — PROGRAMMER OPERATIONDiagnostics and Special Diagnostics “Menu”This is not a menu as such, but simply
Curtis PMC 1223/33, 1225/35, 1227/37 Manual627 — DIAGNOSTICS & TROUBLESHOOTING7DIAGNOSTICS AND TROUBLESHOOTINGThe 1223/33, 1225/35, and 1227/37 co
Curtis PMC 1223/33, 1225/35, 1227/37 Manual viiTABLESTABLE 1: Model comparison chart ... 4TABLE 2: Th
Curtis PMC 1223/33, 1225/35, 1227/37 Manual637 — DIAGNOSTICS & TROUBLESHOOTINGTable 8 TROUBLESHOOTING CHARTLED PROGRAMMERCODE LCD DISPLAYEXPLANATI
Curtis PMC 1223/33, 1225/35, 1227/37 Manual647 — DIAGNOSTICS & TROUBLESHOOTINGLED DIAGNOSTICSDuring normal operation, with no faults present, the
Curtis PMC 1223/33, 1225/35, 1227/37 Manual65Refer to the troubleshooting chart (Table 8) for suggestions about possiblecauses of the various faults.S
Curtis PMC 1223/33, 1225/35, 1227/37 Manual668 — MAINTENANCEMAINTENANCEThere are no user serviceable parts in the Curtis PMC 1223/33, 1225/35, and1227
Curtis PMC 1223/33, 1225/35, 1227/37 Manual678 — MAINTENANCEdiagnostic history file was cleared. The faults may be intermittent faults, faultscaused by
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-1APPENDIX A: GLOSSARYAPPENDIX AGLOSSARY OF FEATURES AND FUNCTIONSAcceleration rateThe acceleration rate
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-2APPENDIX A: GLOSSARYAuxiliary driver: “Program 1”The program 1 driver is a short-circuit-protected low
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-3APPENDIX A: GLOSSARYCurrent limitingCurtis PMC controllers limit the motor current to a preset maximum.
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-4APPENDIX A: GLOSSARYthrottle is selected. However, repeatedly pressing the BB switch will reactivate th
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-5APPENDIX A: GLOSSARYFault recordingFault events are recorded in the controller’s memory. Multiple occur
Curtis PMC 1223/33, 1225/35, 1227/37 Manual11 — OVERVIEWOVERVIEWCurtis PMC 1223/33, 1225/35, and 1227/37 MultiMode™ controllers areprogrammable perman
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-6APPENDIX A: GLOSSARYHPD lockout (procedural/wiring fault)After 5 seconds of a continuous HPD fault, dri
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-7APPENDIX A: GLOSSARYLEDsThe 1223/33, 1225/35, and 1227/37 controllers allow for the use of LightEmittin
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-8APPENDIX A: GLOSSARYMultiMode™The MultiMode™ feature of these controllers allows the vehicle to be oper
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-9APPENDIX A: GLOSSARYcommands are received. Normal operation resumes when the throttle is moved.If the t
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-10APPENDIX A: GLOSSARYnetic brake mechanically released. The controller, even if it is powered off andth
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-11APPENDIX A: GLOSSARYSmooth, stepless operationLike all Curtis PMC 1200 Series controllers, 1223/33, 12
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-12APPENDIX A: GLOSSARYcurrent limit value as the controller’s power section heats up. Variations of up t
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-13APPENDIX A: GLOSSARYThrottle fault protection5kΩ, 3-wire potentiometer throttleFor 5kΩ, 3-wire potenti
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-14APPENDIX A: GLOSSARYThrottle typesThe controller can be programmed to accept wigwag or single-ended si
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-15APPENDIX A: GLOSSARYAPPENDIX BTHROTTLE MOUNTING DIMENSIONSFig. B-1 Mountingdimensions,Curtis PMC stand
Curtis PMC 1223/33, 1225/35, 1227/37 Manual21 — OVERVIEWLike all Curtis PMC motor controllers, this family offers superior operatorcontrol of the vehi
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-16APPENDIX A: GLOSSARYFig. B-4 Mountingdimensions,Curtis electronic throttle(ET series).Fig. B-3 Curtis
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-17APPENDIX A: GLOSSARYAPPENDIX CSPECIFICATIONSNOMINAL*VOLTAGE UNDER-BATTERY CURRENT 1 MIN 1 HOUR DROP VO
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-18APPENDIX A: GLOSSARYTable C-2 SPECIFICATIONS: 1225/35 CONTROLLERSNominal input voltage 24 V and 36 VPW
Curtis PMC 1223/33, 1225/35, 1227/37 ManualA-19APPENDIX A: GLOSSARYTable C-3 SPECIFICATIONS: 1227/37 CONTROLLERSNominal input voltage 24 V, 36 V, and
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